Applications

Insulation for Process Boilers

Welcome to your reliable source for process boilers insulation. We specialise in insulation for process boilers that are customised to meet the demands of power plant boilers. The very high temperatures, coupled with the need for thermal radiation control, make our insulation slabs for boilers the ideal solution.

Specialised Aluminium Insulation for Process Boilers

Our aluminium insulation for process boilers ensures your boiler performs optimally by insulating different parts of the boiler against varying temperatures. To account for this variation, we recommend a boiler insulation solution consisting of two to four layers.

The aluminium-faced PAROC Pro Wired Mat (WR) 80 AL1 is perfect for the inner layer of insulation. For the outer layer, the same product or the specially designed PAROC Pro Wired Mat (WR) 660 can be used.

Benefits of Our Insulation Slabs for Boilers

Choosing our specialised insulation solutions for your process boilers comes with a range of advantages:

Multi-layer Solutions: Our double or multi-layer insulation solutions effectively prevent cold bridges and minimise the risk of corrosion.
High Flexibility and Strength: Our insulation materials offer high flexibility and mechanical strength, ensuring optimal insulation even under significant temperature variations.
Controlled Process Temperature: With our insulation, your boiler's process temperature remains controlled, enhancing the overall efficiency of the operations.
Eco-friendly Solution: Our insulation solutions contribute to reducing CO2 emissions, making your operations more environmentally friendly.
Long-lasting with Low Maintenance: Our insulation solutions are designed for longevity, resulting in lower maintenance cost

Our insulation for process boilers is designed to cater to the unique demands of your boiler system, ensuring efficient operation and longevity. Explore our range of boiler insulation solutions today, and take a significant step towards enhanced boiler efficiency and safety.

Boiler Insulation Solution

When it comes to boiler walls, our boiler insulation solution is particularly adept at managing heat expansion. The insulation of the pipe wall is fixed with pins welded to tin tubes, and the insulation structure is faced with corrugated steel or aluminium cladding.

The insulation of boilers is demanding, as heat expansion must be taken into account in all structures. The insulation of the pipe wall is fixed with pins welded to tin tubes. The insulation structure is faced with corrugated steel or aluminium cladding. The inner layer of insulation is aluminium-faced PAROC Pro Wired Mat (WR) 80 AL1. The outer layer can be insulated with the same product or PAROC Pro Wired Mat (WR) 660, specially developed for this purpose.

insulating boilers from high temperatures

For boiler pipe walls PAROC recommends the following solution:

Use two layers of 120 mm 100 (or 130) kg/m3 PAROC Pro Wired Mat with aluminium foil facing. Another alternative is to use 80 kg/m3 PAROC Pro Slabs as a top layer.
The insulation structure is normally faced with corrugated steel or aluminium cladding.
Fix the insulation of the pipe wall with pins welded to the pipe wall.

Boiler Penthouse Insulation

Insulating boiler penthouses also poses unique challenges. These pipe junctions need special insulation structures capable of bearing the weight of maintenance workers. Our solution involves flat bars, heavy-duty steel net, wired mats or slabs, and is faced with heavy-duty corrugated steel plates.

On the top of boilers there are series of pipe junctions. These pipe junctions must be insulated with a special insulation structure of the boiler penthouse. The main structure is composed of flat bars and heavy-duty steel net. It is normally insulated with wired mats only, or wired mats and slabs. The whole structure is faced with heavy-duty corrugated steel plates. On the top of these are steel plates capable of bearing the weight of maintenance workers.

For boiler penthouse PAROC recommends the following solution:

Use two layers of 120 mm 100 (or 130) kg/m3 PAROC Pro Wired Mat with aluminium foil facing. Another alternative is to use 80 kg/m3 PAROC Pro Slabs as a top layer.
Fix the insulation with pins and washers.

Stonewool Boiler Insulation Slabs

The boiler's casing and plumbing are constantly moving due to heat expansion and the vibrations caused by attached equipment. This necessitates a boiler insulation solution flexible enough to fill all the gaps and account for heat expansion. Additionally, the insulation layers should ideally contain pure aluminium foil to prevent heat radiation within the insulation.

Our specially designed stonewool insulation slabs are the perfect boiler insulation solution, offering flexibility, durability, and superior heat resistance. These insulation solutions are further enhanced with an aluminium insulation process that significantly reduces heat radiation.